Tighten anchor bolts and check alignment by taking another set of measurements and viewing results. I created this video series to assist anyone who is trying to algin your laser beam after routine cleaning and maintenance. Choose a location on the main body of the machine bearing housings or adjacent. Up to 70% faster simultaneous multiaxis alignment ultra high accuracy and reduced setups data displays automatically update with each adjustment as the leader in laser alignment technology, we introduced the worlds first flat laser plane in 1974, and the first automatically sweeping laser plane in. This procedure is to be used as a guide for the initial system installation, or as a reference for optics replacement, or for re alignment if necessary. The laser transmitter bracket spans over the bore with a sturdy aluminium beam with two or three magnet bases. Laser shaft alignment innovation from vibralign youtube.
Another procedure is required for alignment or tune up of the internal components of some multi wavelength lasers such as, but not limited to, ti. The lbi mc and a 3600 receiver system provjde operators with instant cutfill information for visual or automatic control cuts costs and increases profits. Shaft alignment, often called coupling alignment, is a process to make two or more rotating shafts colinear, or in the same straight line, both vertically and horizontally. Easylasers horizontal alignment program by benchmark youtube.
Its alignment program guides you stepbystep through the alignment process, making the system very easy to use, regardless of prior alignment knowledge. Alignment tools free delivery possible on eligible purchases. Laser shaft alignment with fixturlasers dual laser, dual sensor design means the system tracks the shafts true positions, allowing alignments to often be. Medical equipment alignment by pinpoint laser systems. Laser alignment and dynamic balancing adding laser alignment and dynamic balancing to your existing vibration analyzer creates a complete solution for your rotating machinery. Buy betex shaft alignment computer bta easy laser e420.
Fine adjustment of the laser beam in horizontal and vertical direction is made very easy with the offset hub. This moves the laser beam image vertically until it is on the mirror. It is important to establish a set procedure to perform alignments. Laser alignment guidelines in the research setting, over 60% of all laser accidents occur during the alignment process, therefore alignment procedures are very important and should be strictly adhered to.
Laser alignment is an essential component of a viable maintenance. Nominal hazard zone nhz the area where the laser radiation can cause damage to the eye or body, i. The best dot, line, cross, parallel line laser alignment solution in industrial alignment and calibration. Unfollow laser alignment to stop getting updates on your ebay feed.
Tune the laser output power from the vcsel to meet the eye safe class i standard as detailed in the laser power adjustment procedure. On both the transmitter and receiver, you will find five 5 alignment bolts and two 2 lock down nuts. Industrial alignment laser system, dot, line, cross, parallel. We understand that your needs are specific and have designed a comprehensive selection of lasers for all budgets and requirements. We launched this website to help us get closer to our customers and to serve them better.
Wireless radio frequency operation allows you to collect data from up to 50 feet away dualvisible lasers and oversized targets provide accuracy of less than. Easylaser e540 shaft alignment easylaser pdf catalogs. If you continue browsing the site, you agree to the use of cookies on this website. Shaft alignment report measurement program horizontal operator user measurement unit mils temperature 80. In research settings, serious laser accidents are known to occur during laser alignment. Laser pulley alignment systems are now well established in the sheave alignment field. An alignment or tuneup procedure is required for beam out of the box or from the exit port of the laser. Fluke 830 laser alignment tool manual pdf instrumart. Measure, diagnose, and correct soft foot with the assistance of the laser system and feeler gauges. Our engineering and design team have over 50 man years experience in low power laser diode module design. Use of a commercial laser tr acker for optical alignment. Our staff is experienced in recommending the ideal laser alignment system for an extensive list of applications.
Use of a commercial laser tr acker for optical alignment james h. System specifications laser beacon models lbi and lbi mc working radius. Find a pole and position yourself approximately 30 metres100 feet away. The fag toplaser equilign system must only be used for the alignment and calibration of. Easylaser e540 is a powerful shaft alignment system, offering the ideal balance between performance and price. From 300 to 1,000 91 to 305m range determined by model selected. Pdf a laser shaft alignment by ipspsds for rotary machine. Alignment report hung seng huat engineering product co. Shaft alignment can be done utilizing several methods and tools, such as straightedges, calipers, dial indicators, optics, or laser systems. The laser align application main menu lets you monitor the progress of an alignment job. The difference is also that in using a laser based alignment system the machines are actually checked. With no need to physically align, clean, or manually adjust the laser optics, even a laser novice could confidently use these. Fixturlaser south africa ptyltdhomefixturlaser south.
Cardan offset shaft alignment shaft alignment training. Measure and correct alignment of the machine to achieve the final. Sighting through as part of shaft alignment procedure eliza jaryszkami ska west pomeranian university of technology, szczecin, institute of manufacturing engineering, al. Industrial alignment laser provides the most accurate and precise alignment and calibration by using dot, line, cross, parallel optics. It is not intended as a comprehensive guide to alignment of process machinery, nor is it a sub stitute for seeking professional advice or reference to the. This is because checks are so easy and fast to carry out. Dec 26, 2010 easy laser shaft alignment quick start guide slideshare uses cookies to improve functionality and performance, and to provide you with relevant advertising.
This alignment technique uses a laser mounted in the region of the propeller and projects a laser reference beam forward. Class 3b lasers should and class 4 lasers shall have corresponding alignment procedures written and maintained with the laser for reference. Women of upstate new york julyaug 2015 issue by women of. Published by women of upstate new york, llc women of upstate ny magazine is published 10 times a year. Most alignment procedures are very complicated and hard to follow. Propeller shaft alignment forward alignment approach. Draft procedure for mounting ol2r fixtures on a horizontal shaft machine. If not, alternately adjust allen set screws of the laser diode bulb retainer on the left toe gauge until the center of the beam image reads zero on the right toe gauge screen a.
Burge, peng s u, chunyu zhao, tom zobrist college of optical sciences, university of arizona, tucson, az 85721 abstract laser trackers have been developed that project laser beams and use optical systems to provide three dimensional coordinate measurements. Easy laser e960 makes the measurement and adjustment work of diapraghms and bearings easier thanks to the wireless detector unit and measurement programs. The large wellspaced panel buttons correspond to clear graphics that guide you through the measurement process with ease. The content of this guide and our 5step sheavepulley alignment procedure are basic guides to realign machines. Appropriate steps must be taken to minimize the risk to beam injuries occurring during alignment procedures. In practice, more details must be taken into account.
We will not knowingly accept or print any material that is. Laser transmitter bracket the laser transmitters rigid design assures highest measurement accuracy. In isolation each strategy can help to reduce unexpected machine failure but taken together they form the hub. Operator will ensure the safety of any personnel that might enter the room and will advise same of the status of the lasers and optics.
Ol2r measurement of thermal growth shaft alignment with the vertizontal process. Shaft alignment procedure mantenimiento planificado. S lasers were integrated in a compact and fully sealed laser head, were fully controlled by a single computer interface or pushbutton menu. Pinpoint medical alignment laser products are used worldwide for installing, aligning and optimizing the performance of mri, xray and pet scanning systems. Medical scanning equipment has made great technological advances in the past two decades. This procedure, the four easy steps to good shaft alignmentis simple.
A practical guide to shaft alignment plant services. Ludeca is not responsible for any damage or injury arising out of the use. This laser reference beam passes through the strut tube or cutlass bearing, the stern tube, support bearings, if any, and to the engine or reduction gearbox. The laser alignment system with dual psds was improved on a single psd system, and yields higher measurement accuracy than the previous design, and has been successful for designing and implements. The speed of use and the precision in alignment means that investing in a laser based shaft alignment system usually pays for itself within 36 months.
Laser shaft alignment the shaft alignment process or procedure which is often also called coupling alignment, is a method frequently adopted by maintenance departments to ensure two or more rotating shafts are colinear. Nov 01, 2010 canadas national distributer of all easy laser products, benchmark maintenance services inc. Turn shaft to any 45 position and then center the laser beam and start live move by pressing e loosen base bolts and move machine following the alignment values in realtime and the smiley on the display. The following is a guide for developing specific alignment procedures for a class 3b or class 4 laser system. A laser shaft alignment system does all the calculations and graphically prompts you through each step of the alignment process. Shaft alignment should be an organized and simple process.
A caution identifies conditions and procedures that can cause damage to the. Shaft alignment report laser alignment, ultrasonic. Easylaser e540 provides the ideal balance between performance and price allowing you to create the best conditions to operate your machinery economically and problemfree. It further enhances product quality and eliminates the need for extraneous alignment tools. The quality laser system at an economical price v one man. A complete alignment, balancing and vibration analysis solution use components separately or together to maximize the reliability of your rotating machinery laser alignment. Inhouse facilities include a machine workshop for customised housing prototyping, a fully equipped laboratory with a wide range of test equipment for laser beam profiling, wavelength measurement and power setting. It is assumed that the gantry is square to the xaxis, all support equipment is in place and properly working, and all of the. Easylaser e540 is a precise and competent alignment system for your rotating machinery. Create a pdf report directly when measurement is complete it is pos. Laser systems for geometric alignment l730740 series.
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